Applying product completeness to a prototype manufactured with a product development request customer

Calculates the optimal unit cost of the mold and mass production quality.

When mass-producing products, we prepare for mass production and make sure that there is no problem producing products.

Based on various experiences, it has professional manufacturing expertise

We always strive to increase our expertise and become the best business partner through continuous learning.

TOTAL SOLUTION

GREAEL strives to successfully carry out its customer projects with accumulated development know-how over the years.

GREAEL shares the manufacturing and development processes of your products and third-party products.

It provides fast and high quality services that are produced by product design, painting, printing, and assembly as well as mold design, mold production and injection mass production mold manufacturing.

By developing products in a short period of time and quickly putting them on the market, GREAEL Co. contribute to improving corporate competitiveness.

We plan and support the overall design process.

* Market and user needs analysis

* Design development

Mold design, manufacturing and mass production specialization.

We are dedicated to all tasks related to parts processing, production, and mass production through mold design.

1. Design field of press molds;

The mold design method is 2D and FULL 3D design.

* Product size: Small electronic molds, home appliances molds, automobile molds, etc.

* Product type: Connecta mold, drawing mold, shape molding mold, etc.

* Mould type: progressive mold, large individual processing mold, simple mold, QDM mold, die casting trimming mold etc.

Mold design can only be designed after reviewing and consulting the product.

Includes identifying the specifications of the press machine and processing equipment at the production site.

High-speed treatment

The prototype is manufactured through CNC high-speed processing of metal and general plastic parts.

Circulars requiring strength or dimension precision are manufactured through CNC high-speed processing.

EDM discharge, laser cutting, sheet metal

The mold and injection part are the know-how about the plastic property and the condition suitabling for the injection device

It is made up of engineers with excellent technology and can mass-produce difficult products.

Predict important mass production and quality degradation factors in mass production and exclude problem factors in advance through appropriate consultation with customers.

We are working closely to respond quickly to modifications and supplements.

We provide plastic, mold, injection as well as press, rubber injection, blow mold production and products through partners.

1. Manufacturing standardized work guides;

2. Improvement of quality by primary, secondary, and final inspection

3. Minimizing risk by databaseing information on the occurrence of defects

Product Design and Development Design (2D, 3D)

paradoxical system 3D modeling 3D scanning

Design and Fabrication Circular Type of Press and Injection Molds

production projectile manufacture

* Tool design

Consultation at the product planning stage according to the customer's desire.
Review and design for expected material costs, cost structures and mold production for development.
Set up a schedule for each step of development, including testing, safety standards, etc.

Design Plan (Cost Analysis) - > Structural Review - > Detailed Design - > CAE Structural Analysis - > Working Woodwork - > Mass Production

* Design

Review the expected cost and cost structure based on years of accumulated experience.
Set a detailed schedule throughout the development, including a production reliability test (+safety standard) for each step.
3D Research and Development using 3D System with 3D Design
Simulation minimizes design errors.
Maximum cost based on multi-year design data considering molds.